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Industrial Research And Consultancy Centre
Patent
Manufacturing Process and Composition of low-cost Poly (Ethylene-Co-Vinyl Acetate)-Sun PV encapsulant for improved reliability
Abstract

The present invention outlines a method for fabricating poly(ethylene-co-vinyl acetate) (PEVA-SUN), intended for use as an encapsulant sheet in the photovoltaic (PV) industry. This invention challenges the conventional approach in the PV industry, which typically uses EVA sheets with a VA content between 28 to 33%. Instead, this method recommends utilizing a VA content of 19-21% for the front side encapsulation and 21-23% for the back side encapsulation in the PEVA copolymer.

Societal Impact

The invention enhances the quality of solar panels while also decreasing the cost required. This makes solar energy more accessible and affordable for the public and will help in increasing green energy consumption.

Salient technical features and Advantages of the Technology
  • Reduces the vinyl acetate (VA) content to 19-21% and 21-23% by weight in the PEVA copolymer for the front and back side encapsulation 
  • Front layer encapsulation film has lower vinyl-acetate content than the back layer encapsulation film 
  • Increases the stability of the encapsulation sheet against the environmental stressors
  • Reduces the manufacturing cost


Technology readiness level

2

Current Status of Technology

The invention is currently at the stage of concept development.

Relevant Industries

Photovoltaic industry

Applications or Domain

In the photovoltaic (PV) industry PEVA copolymer is used for manufacturing of encapsulation of solar cells in a solar module. The invention reduces manufacturing cost and increases stability making it extremely useful for the PV industry.