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Industrial Research And Consultancy Centre

Development of small scale stand alone thermoelectric power generation systems using microcombustors

Combustion driven power sources offer astounding advantages over conventional chemical batteries, such as higher energy densities, lower weight, short recharging time, limitless number of rechargeable cycles and environment friendly operation. These devices have wide applications in micro satellite thrusters, MEMS, chemical sensing,and micro air vehicles (MAV).

Experimental facility for measurement of laminar burning velocities of multicomponent gaseous fuel mixtures at high temperatures

The cleaner and higher efficiency burning of syngas mixtures in integrated gasification combined cycle (IGCC) have made syngas the most promising alternative to conventional fossil fuels for power generation. The burning velocity is an intrinsic property of a combustible mixture that characterises the overall reaction rate of the flame. We determined the laminar burning velocities of multi-component mixtures experimentally at elevated temperatures. The combustion characteristics of practical syngas mixtures is vital for efficient use of lean premixed mode of syngas-air mixtures in IGCC.

Flame dynamics in micro/meso scale channels

Identification of small-scale combustion based devices as high energy density source and development of modern microfabrication techniques has led to many opportunities in the area of development of micro-power generation devices. These combustion based micro power devices are expected to feed the portable micromechanical, communication, sensing biomedical systems, UAVs, micro-thrusters and various micro-scale industrial applications.

High fidelity burning velocity data for liquid biofuels for cleaner combustion

The interest of the automotive and aviation community in biofuels has surged in the past decade primarily due to a shift in global awareness towards cutting greenhouse gas emissions. This has translated into stringent policies for fuel usage and emission norms. In this context, the research community has shifted its focus towards biofuels as a part of the larger renewable plan for the planet.

Software technology for machining process simulation and optimisation

Precision machining is perhaps one of the most essential and widely performed manufacturing processes in several industries today, particularly in the aerospace and automotive sectors. It is amongst the few conventional manufacturing processes which ensure that raw materials are converted efficiently into functional components within the tolerance limits set by design. This is crucial in order to ensure optimal system performance.

Composite mounting tray

The Avionics equipments are integrated on various aircrafts using mounting trays. Modern day aircrafts are designed with avionics bays where the avionics equipments are mounted. The mounting tray is an interface between the avionic equipment and the aircraft frame.

These mounting trays should withstand all the dynamic loading conditions like random vibration, Sine on random vibration, gun fire vibration, shock & arrestor landing shock, etc. depending on the aircraft requirements.

webCNC: Internet based CNC machining

Product development activities in the 21 st century face several challenges such as shorter product life cycles, frequent design revisions and need for shortest time to market. Globalisation has added a new dimension to this scenario forcing manufacturers to look for solutions to automate and integrate product life cycle activities. Internet has emerged an excellent tool providing interoperability among designers, manufacturers, suppliers and end users for distributed global product development.

Solidification: An intrinsic physical phenomena in ice-creams, metals and igneous rocks

Melting and freezing phenomena are inherent to several important cross disciplinary applications such as manufacturing of cast products, welding and other fusion processing, polymer processing, food processing, and geophysical systems. These are typically multi-scale and multi-phase in nature. The final product such as an automobile piston or an ice-cream, is a result of a controlled processing of a multi-component material in liquid or semi-solid state.

Oxy-fuel combustion of pulverised coal in a swirl burner

The pulverised coal combustion in a swirl burner is a complex phenomenon. A simplified numerical model, using RANS approach, has been developed in order to predict the combustion processes in a swirl burner with an accuracy comparable to that of Large Eddy Simulations (LES). The effect of different combustion environments such as air, oxy-steam (O 2 /H 2 O) and oxy-recycled flue gas (O 2 /CO 2 ) on gas temperature and NO concentration has been studied.

DNS of growth of a flame kernal in a turbulent premixed medium

Combustion in a conventional spark ignition engine is initiated by a spark. High temperature zone of initially spherical shape is created by the spark and it grows to consume turbulent premixed fuel-air mixture in the combustion chamber.In direct numerical simulation (DNS) all the length and time scales are resolved. DNS of growth of a flame kernel in a turbulent premixed medium provides fundamental insights into the interaction of flame kernel with turbulence.

Full anechoic chamber

A full anechoic chamber has recently been installed in the Aerodynamics Laboratory of the Department of Aerospace Engineering. All four inside walls including ceiling and floor are fitted with sound absorbing non-reflecting wedges which provide ambience with lower cut-off frequency of 200 Hz.

Low noise wind tunnel

This all steel suction type wind tunnel is housed in the Department of Aerospace Engineering and has many unique features. For example, it has high aspect ratio honeycomb constructed out of thin acrylic sheet and 5 very fine stainless steel screens in the settling chamber followed by a 9 to 1 contraction for excellent quality flow with good uniformity and low turbulence level in the test section measuring 3’ x 3’ in cross section and 8’ in length. With these not so big dimensions this wind tunnel happens to be the largest size wind tunnel in the state of Maharashtra.

Low profile, conformal, dual polarised, dual transmit/receive, ultra wide band antenna for decoy missile applications

Missile based electronic warfare involve a number of techniques, like remote eves dropping, signal jamming and decoy signal generation. For decoy applications, dummy missile has receivers working over a very wide bandwidth that can sense the incoming signals from the enemy missile, and then play it back. The key requirement is that the antenna for such decoy systems must be able to receive and transmit simultaneously, over a very large bandwidth. Secondly the incoming wave can be both left hand circular polarised (LHCP) and right hand circular polarised (RHCP).

Mode converter for directed energy systems

Directed energy systems (DES) are a class of systems used for various purposes like Electronic warfare, remote mine clearing and testing the vulnerability of electronic systems under Electromagnetic radiation. They have several advantages over conventional weapon systems like limited debris or garbage production and also they are affected less by rain or fog. For DES, a high power source like virtual cathode oscillator (vircator) or relativistic magnetron is used. These sources have the capability to produce power in the range of Gigawatts.

Control, locomotion and geometry

The science of control engineering involves modeling and ‘control’ of dynamical systems, or in simple words, understanding and manipulating systems that evolve with time. There is a wide gamut of areas that fall under this broad umbrella: economics, biology, environment and engineering to name a few. Our group studies the control of
mechanical systems (mobile robots), aerospace systems (spacecrafts), locomotion of microrobotic mechanisms, and the underlying mathematical framework to model, analyse and synthesise control laws for these systems, ie., differential geometry.

Un-manned airborne systems (UAS) for remote sensing and photogrammetry

UAS are known under various different names and acronyms, such as ‘Unmanned Aerial Vehicle’ (UAV), ‘aerial robot’ or simply ‘drone’. An UAS typically comprises of an unmanned aircraft (UA), a ground control station (GCS) and a communications data link for the UA command and control from the GCS, host of sensors and a data acquisition device.

Design of gearless spherical robot

■ The robot, which is completely covered, can maneuver in any direction

■ Design is based on pendulum and yoke assembly

■ Entire electronics is within a spherical shell

■The gearless design supports jerky movements so that the application is not limited to a planar environment 

■ Each part inside the shell moves when the robot moves. Major challenges such as placement of electronic and mechanical components for weight balance and non winding of wire during the movement, were addressed

■ Two-pendulum design is developed to avoid gears in the assembly

Orca: IIT Bombay’s 5 th edition Racing car

IIT Bombay Racing is a Formula Student team, with 70 enthusiastic undergraduate members who aim to conceive, design and fabricate an electric race car through innovation to compete in international Formula Student events. The project challenges students to go the extra step in their education by incorporating into it intensive experience in building and manufacturing as well as considering the economic aspects of the automotive industry.We became the first ever Indian team to successfully build Aluminium Honeycomb Composite Chassis.

Supercritical CO2 Textile Dyeing Technology (SCFTD)

Textile dyeing in supercritical CO2 fluid offers multiple advantages as it provides an effective replacement of the traditional water based process which typically results in generation of large volumes of effluents and therefore an environmental stress. Additionally, SCFTD allows relatively lesser consumption of energy and solvents. Research carried out at IIT Bombay as well as by other groups internationally has shown that supercritical fluid (SCF) also provides an excellent medium for dye dissolution and fastening to fabrics.