Precision machining is perhaps one of the most essential and widely performed manufacturing processes in several industries today, particularly in the aerospace and automotive sectors. It is amongst the few conventional manufacturing processes which ensure that raw materials are converted efficiently into functional components within the tolerance limits set by design. This is crucial in order to ensure optimal system performance.

The Avionics equipments are integrated on various aircrafts using mounting trays. Modern day aircrafts are designed with avionics bays where the avionics equipments are mounted. The mounting tray is an interface between the avionic equipment and the aircraft frame.

These mounting trays should withstand all the dynamic loading conditions like random vibration, Sine on random vibration, gun fire vibration, shock & arrestor landing shock, etc. depending on the aircraft requirements.

Product development activities in the 21 st century face several challenges such as shorter product life cycles, frequent design revisions and need for shortest time to market. Globalisation has added a new dimension to this scenario forcing manufacturers to look for solutions to automate and integrate product life cycle activities. Internet has emerged an excellent tool providing interoperability among designers, manufacturers, suppliers and end users for distributed global product development.

Melting and freezing phenomena are inherent to several important cross disciplinary applications such as manufacturing of cast products, welding and other fusion processing, polymer processing, food processing, and geophysical systems. These are typically multi-scale and multi-phase in nature. The final product such as an automobile piston or an ice-cream, is a result of a controlled processing of a multi-component material in liquid or semi-solid state.

The pulverised coal combustion in a swirl burner is a complex phenomenon. A simplified numerical model, using RANS approach, has been developed in order to predict the combustion processes in a swirl burner with an accuracy comparable to that of Large Eddy Simulations (LES). The effect of different combustion environments such as air, oxy-steam (O 2 /H 2 O) and oxy-recycled flue gas (O 2 /CO 2 ) on gas temperature and NO concentration has been studied.

Combustion in a conventional spark ignition engine is initiated by a spark. High temperature zone of initially spherical shape is created by the spark and it grows to consume turbulent premixed fuel-air mixture in the combustion chamber.In direct numerical simulation (DNS) all the length and time scales are resolved. DNS of growth of a flame kernel in a turbulent premixed medium provides fundamental insights into the interaction of flame kernel with turbulence.

A full anechoic chamber has recently been installed in the Aerodynamics Laboratory of the Department of Aerospace Engineering. All four inside walls including ceiling and floor are fitted with sound absorbing non-reflecting wedges which provide ambience with lower cut-off frequency of 200 Hz.

This all steel suction type wind tunnel is housed in the Department of Aerospace Engineering and has many unique features. For example, it has high aspect ratio honeycomb constructed out of thin acrylic sheet and 5 very fine stainless steel screens in the settling chamber followed by a 9 to 1 contraction for excellent quality flow with good uniformity and low turbulence level in the test section measuring 3’ x 3’ in cross section and 8’ in length. With these not so big dimensions this wind tunnel happens to be the largest size wind tunnel in the state of Maharashtra.

Missile based electronic warfare involve a number of techniques, like remote eves dropping, signal jamming and decoy signal generation. For decoy applications, dummy missile has receivers working over a very wide bandwidth that can sense the incoming signals from the enemy missile, and then play it back. The key requirement is that the antenna for such decoy systems must be able to receive and transmit simultaneously, over a very large bandwidth. Secondly the incoming wave can be both left hand circular polarised (LHCP) and right hand circular polarised (RHCP).

Directed energy systems (DES) are a class of systems used for various purposes like Electronic warfare, remote mine clearing and testing the vulnerability of electronic systems under Electromagnetic radiation. They have several advantages over conventional weapon systems like limited debris or garbage production and also they are affected less by rain or fog. For DES, a high power source like virtual cathode oscillator (vircator) or relativistic magnetron is used. These sources have the capability to produce power in the range of Gigawatts.