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Industrial Research And Consultancy Centre
Patent
Electrochemical Cell, Method for Synthesis of Bio-derived Carbon and Preparation of Electrode from Bio-derived Carbon
Abstract

This invention addresses the limitations of current sodium-ion battery technology by introducing a novel bio-derived carbon anode material. This low-cost, easily synthesized material offers excellent performance, paving the way for a more sustainable and affordable energy storage solution.

Figure 1. Bio-derived mesoporous disordered carbon: An excellent anode in sodium-ion battery and full-cell lab prototype

Problem Statement

The world's increasing reliance on electronics and renewable energy sources demands efficient and affordable energy storage solutions. Lithium-ion batteries, currently dominating the market, are facing challenges due to the limited availability and rising cost of lithium. Sodium-ion batteries offer a promising alternative but are currently hindered by the complexity and high cost of producing key components, particularly anode materials like hard carbon.

Uniqueness of the Solution
  • Sustainable solution: Bio-derived carbon anode material from lychee seeds offers a readily available, cost-effective alternative to hard carbon anodes.
  • Simplified synthesis: The bio-carbon anode synthesis involves a low-temperature process (500°C) without the need for an inert atmosphere, significantly reducing production costs to approximately $3/Kg compared to $5-15/Kg for hard carbon. 
  • Cost reduction: By eliminating expensive additives and surface modification techniques, the overall cost of the sodium-ion battery technology is reduced. 
  • High performance: The sodium-ion full cell demonstrates an energy density of 200 Wh/kg at a current density of 100 mA/g, making it a viable alternative for practical applications.
Prototype Details

Anode: Bio-derived carbon as the active material, with Super C65 conducting additive and polyvinylidene fluoride (PVDF) binder. 

Cathode: Sodium vanadium phosphate (Na3V2(PO4)3) as the active material, Super C65, and PVDF binder.

Separator: Borosilicate glass fiber soaked in 1M NaClO4 with 3 wt% fluoroethylene carbonate (FEC) electrolyte. 

Functional sodium-ion battery prototype using bio-derived carbon anode and Na3V2(PO4)3 cathode delivers an energy density of 200 Wh/kg at a current density of 100 mA/g.

Current Status of Technology

Functional sodium-ion battery prototype using bio-derived carbon anode and Na3V2(PO4)3 cathode delivers an energy density of 200 Wh/kg at a current density of 100 mA/g.

Technology readiness level

5

Societal Impact

This technology could revolutionize energy storage by providing a low-cost, sustainable alternative to lithium-ion batteries. Widespread adoption of sodium-ion batteries can facilitate the transition to renewable energy sources.

Applications or Domain
  • Grid-scale energy storage 
  • Stationary energy storage 
  • Renewable energy storage
  • Electric Vehicles (EVs)
  • Consumer electronics

Geography of IP

Type of IP

Application Number

201841036449

Filing Date
Grant Number

413867

Grant Date
Assignee(s)
Indian Institute of Technology Bombay
**This IP is owned by IIT Bombay**