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Industrial Research And Consultancy Centre
Patent
New Method To Produce Pouch Cell Housing
Abstract

The invention proposes a new method for producing pouch cell housings used in batteries, particularly for electric vehicles and other electronic devices. The traditional deep drawing process is replaced with a vacuum forming method, allowing for greater stack heights and enhanced safety features like venting valves.

Societal Impact

This technology can lead to more reliable and safer battery packs, enhancing the performance and safety of electronic devices, electric vehicles, and energy storage systems.

Salient technical features and Advantages of the Technology
  • Vacuum forming method for pouch cell housing 
  • Integration of four processes: placing stacks, sealing laminate, generating vacuum, and filling electrolyte 
  • Eliminates limitations of deep drawing by allowing for greater stack heights 
  • Incorporation of venting check valves to manage internal gas pressure 
  • More consistent electrolyte filling and wetting of electrodes 
  • Reduced risk of defects such as wrinkles and cracks 
  • Automated process for higher efficiency and lower cost 
  • Enhanced safety with venting valves to prevent thermal propagation


Technology readiness level

2

Current Status of Technology

The method has been proposed and detailed in technical documents. It includes conceptual illustrations and process descriptions, indicating a well-developed approach ready for prototyping and further testing.

Relevant Industries

Automotive industry, Consumer electronics, Renewable energy sector

Applications or Domain

Electric vehicles, Renewable energy storage systems, Electronic devices requiring rechargeable batteries