Product development activities in the 21 st century face several challenges such as shorter product life cycles, frequent design revisions and need for shortest time to market. Globalisation has added a new dimension to this scenario forcing manufacturers to look for solutions to automate and integrate product life cycle activities. Internet has emerged an excellent tool providing interoperability among designers, manufacturers, suppliers and end users for distributed global product development.
webCNC is an Internet based software for interactive part modeling and
intelligent process planning for prismatic parts commonly produced on
3-axis CNC machining centers. It has been indigenously developed at the
CAM Laboratory at IIT Bombay. Based on the Client-Server architecture, it
has four functional modules namely feature based part modeller (FBMod);
intelligent process planning (webCAPP); Graphical simulation (webSIM); and
communication for Tele-manufacturing.
The figures show the architecture of webCNC and some typical screen shots.
FBMod enables the user to interactively synthesise the 3D CAD part model
in terms of features to be machined such as Holes, Pockets, Slots, Steps,
Patterns. It provides intelligent CAD environment to validate the part model
following Design for manufacturing (DFM) philosophy. webCAPP carries out
intelligent process planning from the CAD model using Genetic Algorithm
based strategy for set up planning and operation sequencing.
The CNC part program thus created, is post processed to commercial FANUC
and ISO neutral formats to manufacture parts on the CNC machines. webSIM
provides the web based virtual simulation of CNC part program to check
the validity of the CNC part programs generated. Communication utilities
facilitate the user to up/down load the part models, process sheets, CNC
programs and simulation results.
webCNC has been hosted on the CAM server and extensively tested from
several geographical locations across the world. It provides a very robust and
reliable environment for part modeling and CNC program generation. It can
also be used as a multi user virtual laboratory for didactic purpose.
No proprietary commercial CAD/CAM/CNC software or kernel is needed to
run webCNC.
Prof. S S Pande