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Industrial Research And Consultancy Centre
Patent
Magnetic field-based DC vacuum arc switching arrangement and method of producing magnetic field
Problem Statement

Current methods for interrupting DC currents in vacuum environments are inefficient and often unreliable. They require complex commutation circuits to force current interruption. This results in complications, higher costs, and potential failures, especially in high-voltage applications like solar power generation, DC microgrids, railway traction, and HVDC (High Voltage DC) power transmission. Additionally, conventional designs need specialized components, making them less adaptable to existing systems. There is a need for a more effective, reliable, and simpler method to interrupt DC currents in vacuum environments.

(Proof of Concept – Existing Vacuum Contactor retrofitted with magnets demonstrating effectiveness for DC interruption)

Abstract

This invention involves a new method and arrangement for interrupting DC currents using a magnetic field in a vacuum environment. It uses multiple magnets positioned around the electrodes of a DC vacuum arc switching device to create an axisymmetrically uniform radial magnetic field. This magnetic field helps to destabilize the arc, making it easier to extinguish, thus protecting electrical devices without the need for complex commutation circuits. The proposed solution is efficient and can be applied to existing DC systems like solar power generation, DC microgrids, railway traction, and high-voltage DC transmission, enhancing their safety and reliability.

Uniqueness of the Solution
  • Uniform Axis-Symmetric Radial Magnetic Field: Produces a uniform axis-symmetric radial magnetic field in the contact gap, ensuring efficient arc extinction by destabilizing the DC vacuum arc. 
  • Predefined Magnet Arrangement: Configures magnets around the electrodes with similar poles facing each other, creating a strong radial magnetic field that forces plasma particles out of the arc, enhancing reliability and efficiency in DC interruption. 
  • Versatile Magnet Types: Uses permanent ring magnets, permanent disk magnets, electromagnets, or electromagnetic coils, allowing customization based on specific current flow and vacuum bottle dimensions, ensuring optimal performance in various applications. 
  • Homopolar Magnetic Field Application: Creates a homopolar magnetic field by placing like magnetic poles facing each other, significantly improving the efficiency of DC arc extinction and reducing the complexity and cost associated with traditional DC interruption methods. 
  • Magnetic Field Distribution and Orientation: Results in a unique magnetic field configuration that naturally extinguishes the DC vacuum arc by draining plasma particles, eliminating the need for forced commutation circuits, and avoiding complications from high dI/dt.
Prototype Details

Proof of Concept demonstrated (Results available in the published paper - Rahul Bhat, Himanshu Bahirat and S. V. Kulkarni, "Effects of Homopolar Magnetic Fields on Low Current DC Vacuum Arcs," IEEE Transactions on Plasma Science, Vol. 48, No. 4, April 2020, pp. 930-938).

Current Status of Technology

Present established technology uses forced commutation using LC circuit along with any breaker technology (vacuum, air, SF6) for interrupting DC current

Technology readiness level

3

Societal Impact
  • Enhanced Electrical Safety: Improves protection for electrical devices operating with DC, reducing the risk of electrical failures and fires in residential, commercial, and industrial settings. 
  • Increased Reliability in Renewable Energy Systems: Facilitates efficient DC interruption in solar PV power generation and DC microgrids, promoting the adoption of renewable energy sources and contributing to sustainable energy solutions. 
  • Better Performance in Transportation: Enhances the reliability and safety of railway traction systems, leading to safer and more efficient public transportation. 
  • Cost-Effective Power Solutions: Enables retrofitting of existing AC vacuum contactors for DC applications, reducing the need for new installations and lowering costs for industries and power utilities.
Relevant Industries, Domains and Applications

Renewable Energy, Transportation, Industrial Manufacturing, Welding Equipment, Battery Technology

Applications or Domain

Renewable Energy Systems, DC Microgrids, Railway Traction, HV DC Power Transmission, Industrial Operations, Electric Arc Welding, Battery-Powered Electrical Circuits, Electrical Safety

Geography of IP

Type of IP

Application Number

201921002497

Filing Date
Grant Number

468118

Grant Date
Assignee(s)
Indian Institute of Technology Bombay
**This IP is owned by IIT Bombay**