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Industrial Research And Consultancy Centre
Patent
System to Manufacture Prestressed Concrete Composite Beam and Introduce Pretension using Fibre Reinforced Polymer Bar
Abstract

This system innovates prestressed concrete beam construction by using Basalt Fibre Reinforced Polymer (BFRP) bars instead of traditional steel. It includes a T-frame structure with a spandrel beam and steel formworks. BFRP bars are pre-tensioned using a hydraulic jack, casting concrete around them, and then releasing the prestress to reinforce the concrete. The system aims to improve durability and reduce corrosion concerns compared to steel prestressing methods.

Societal Impact
  • Environmental Sustainability: Reduces environmental impact by BFRP bars, which are non-corrosive and have lower carbon footprint compared to steel. 
  • Infrastructure Durability: It mitigates the corrosion issues and hence enhance the lifespan of infrastructure 
  • Cost Efficiency: Reduces maintenance costs over the lifetime of structures due to BFRP's durability and lower maintenance requirements.
Salient technical features and Advantages of the Technology

The proposed system offers a unique approach to prestressed concrete beam construction by integrating Basalt Fibre Reinforced Polymer (BFRP) bars. Unlike traditional steel methods, it eliminates the need for end blocks, simplifying construction and reducing costs. The use of BFRP bars enhances durability by mitigating corrosion issues and offers potential for widespread application in infrastructure projects. The system's design includes innovative features such as adjustable mechanisms and stiffener plates, tailored for efficient and reliable prestressing operations using non-metallic, high-strength BFRP materials.



The proposed system offers a unique approach to prestressed concrete beam construction by integrating Basalt Fibre Reinforced Polymer (BFRP) bars. Unlike traditional steel methods, it eliminates the need for end blocks, simplifying construction and reducing costs. The use of BFRP bars enhances durability by mitigating corrosion issues and offers potential for widespread application in infrastructure projects. The system's design includes innovative features such as adjustable mechanisms and stiffener plates, tailored for efficient and reliable prestressing operations using non-metallic, high-strength BFRP materials.

Technology readiness level

3

Relevant Industries

Construction and Infrastructure, Materials Science, Manufacturing, Environmental Engineering:

Applications or Domain
  • Infrastructure Construction: Bridges, viaducts, flyovers, and other large-span structures where durability and long-term performance are critical. 
  • Building Construction: High-rise buildings, parking structures, and residential complexes requiring strong and durable concrete elements. 
  • Transportation:Railway sleepers, tunnel linings, and other transportation infrastructure benefiting from lightweight and corrosion-resistant materials. 
  • Environmental Engineering: Applications in water treatment plants, dams, and coastal structures due to BFRP's resistance to corrosion and environmental degradation.